Cut & Sew and Fabricated Foam

Great upholstery starts before a single stitch is sewn — with an accurate pattern, a precise cut, and foam shaped to spec. We provide complete cut and sew services alongside foam cutting and fabrication, giving manufacturers a single source for the materials that go into finished seating. All of it is produced in the USA, so you get consistent quality and lead times you can plan around.

What We Cut and Sew

We work in both vinyl and fabric, supporting production for contract and hospitality furniture, healthcare seating, educational furniture, specialty equipment, and other unique applications — including products like retractable fencing that call for the same precision cutting and sewing capabilities as upholstered seating.

How We Do It

Our process combines digital precision with hands-on craftsmanship:

• Pattern digitizing — Patterns are digitized for accuracy and repeatability, so every cut matches spec run after run.

• CNC fabric cutting — Our Pathfinder cutting machine cuts fabric and vinyl with a level of precision and consistency that manual cutting can't match, minimizing material waste and variation between pieces.

• Full-service sewing department — Equipped with single-needle, double-needle, and zipper machines, our sewing team handles everything from simple seams to more complex, multi-component assemblies.

• Foam cutting and fabrication — Foam is cut and fabricated to your specifications, ready to pair with our cut and sewn covers or ship independently for your own assembly line.

Built to Flex With Your Production Needs

Not every project needs the same level of support. We work with customers who need:

• Full cut and sew production — from pattern to finished, ready-to-upholster covers

• Foam fabrication only — cut and shaped to your specs

• Overflow production support — extra capacity when your own line is at max output

• A dependable second source — for manufacturers who want a proven backup supplier in place before they need one

A Partner for Projects of Any Scale

Whether you're sourcing a single run of covers or need ongoing production support across multiple product lines, our team has the equipment and experience to support it. Reach out to discuss your project, and we'll help determine the right level of support for your production needs.